Drilling with electrical power

Posted by on September 24, 2008

Large holes or thicker slabs of material are usually drilled by electrical power, high speed electric drilling machines being used, and these have needles or tubes which are charged with diamond dust and oil. But all small stones, such as beads, earstuds, ring stones, and stones for links are drilled individually and by hand. Moreover, there are certain stones such as jasper, malachite, tiger-eye, and lapis lazuli which vary slightly in hardness owing to their composition. Such materials are always drilled by hand as a machine operated drill would be quickly broken if used. The touch of the cutter and driller is so practised that they can almost always tell the hardness of a stone, and they are able to distinguish its species from its resistance to a drill. A cutter is also able to say in most instances where a stone has been mined. For instance, a diamond cutter can tell from which area a given diamond has originated, and whether it is an alluvial or a mined stone. This is not so easy now that many new fields have been developed. The mined stones from Namaqualand in South Africa are very similar in working to alluvial found stones. The latter are generally considered to be whiter, but they sometimes develop a tinge of color when cut. Chilean lapis can be differentiated from Persian lapis, American turquoise from Persian lapis, and so on.

Many stones are cut in their country of origin, although many of these need recutting when they reach the European or American markets since they often do not satisfy the standards demanded in these western countries. For instance, most of the Ceylon cut stones, such as sapphires, rubies, and garnets are refashioned on their arrival in Europe. Russian cut amethysts from the Urals are generally cut too deeply so that they appear “thick,” and such stones are very difficult to mount in jewelry. Siam cut zircons are often well cut, and jade from China is usually so well designed and finished that no improvement is necessary. Brazil now cuts many of the stones found locally, and an important industry has developed there since 1942. Opals cut in Australia are usually too thick and the shapes are often unusable. All these faults are primarily due to the desire to retain as much weight as possible without proper regard to shape and proportion. We have dealt further with the cutting of certain species when they were described individually in their individual chapters.

Stones production

Posted by on September 24, 2008

The large pieces of rough, such as agate, are slit by means of a wheel, which revolves vertically, its edge being covered by a paste of ground boart and oil. The stone is held in both hands and pressed against the wheel, the work thus being somewhat arduous. Shaping is done in a like manner, a large sandstone wheel being used. The old custom, which still prevails in a few mills, is for the workman to lie on his stomach over a specially shaped wooden stool, pressing the stone against the wheel which revolves in water. Water is sprayed in all directions, and the position assumed by the workman is far from comfortable, although he is able to exert considerable pressure with the stone against the wheel. Every few minutes he must rest, and after a short period, he changes to another wheel and works at slitting or polishing.

The work is laborious and unhealthy, quite a number falling victims to silicosis or to what is known locally as “cutters’ disease.” These men seldom live beyond middle age. But the erection of small factories with electrically driven machinery in the last few years is now almost universal, and these old mills with their huge sandstone wheels lying along the river’s edge are already almost a thing of the past. The Idar stream, the river Nahe, and the neighboring streams once furnished the source of most of the power used in the cutting of the cheaper stones, yet in 1923 there were only 62 establishments using water power. Some 1,151 were using electricity, and 3 were run by steam power.